Aquafil and Genomatica come together to develop sustainable caprolactam for bio-nylon products

By -


Type of post: NEWS IN BRIEF.

Caprolactam is an organic compound whose global market is approximately 5 million tons per year. The vast majority is used to make nylon-based products including carpets and apparel. It is traditionally synthetized from oil-derived cyclohexanone. The Italian Aquafil is a leading player in that nylon industry with presence in eight countries on three continents, employing more than 2,700 staff at 15 plants. One of its strategic priorities is to grow and produce in full respect of the environment. In this sense, the company launched the ECONYL® Regeneration System in 2011 to produce nylon made from regenerated waste. Now, it goes one step further by involving in the development of sustainable nylon with a strong partner in the biotechnology field.

Aquafil and Genomatica have just announced a multiyear agreement to create sustainable caprolactam (see press release, 23/01/2018). The collaboration aims to develop a commercially-advantageous bioprocess to make caprolactam using plant-based ingredients: Genomatica’s GENO CPL™. The process will provide an environmentally-friendly way to make caprolactam with better economics, including for smaller-scale plants. The performance of the nylon end products will be fully comparable to those made from crude oil-derived caprolactam and will not require any machine or process adjustments by the nylon supply chain.

Figure 1. Value chain of the bio-nylon process (extracted from the press release)

Genomatica invites other leaders in the value chain to join its bio-nylon program and Aquafil encourages further collaboration with supply chain partners. By joining the program, companies ranging from chemical producers and product makers to agriculture companies and major brands can influence priorities and gain access to Genomatica’s technologies and supply of bio-based chemicals.

Other recent news related to Genomatica:
- Novamont opens a commercial-scale BDO biorefinery in Italy with technology of Genomatica (23/8/2017).
- GENO BG – Genomatica unveils new biobased route to produce 1,3-butylene glycol (30/9/2016).

Popular Posts

Mini-plant for production of glucaric acid from glucose starts up successfully

By -
Image
Recent news about one of the DOE’s 12 Top Biobased Molecules. Rennovia Inc. and Johnson Matthey Process Technologies announced on July 16 that they have successfully started-up a mini-plant for production of glucaric acid from glucose using jointly developed technology. In March 2014, these companies embarked on a collaboration to develop, demonstrate and commercialize catalytic process technologies for the production of bio-based glucaric acid and adipic acid. Under the collaboration, Rennovia and JM Process Technologies work together in processes based on Rennovia’s technology for the catalytic aerobic oxidation of glucose to glucaric acid and the catalytic hydrogenation of glucaric acid to adipic acid. The final goal of the collaboration is to license a package enabling commercial production of these chemical products. The successful operation of this mini-plant is a major milestone in the journey to achieve this goal. The facility is located at the Johnson Matthey Process ...
Read more

Biorefinery models - Lignocellulosic biorefinery

By -
Image
Publication date: 25/04/2016 Last update: 25/04/2016 ABOUT THE SERIES OF POSTS “BIOREFINERY MODELS” This post belongs to a series called “ Biorefinery Models ”. This series is devoted to briefly describe the models or concepts of advanced biorefineries which have emerged in the last few years and that are rising currently. These models are simplified representations which enable us to understand in a simple way the structure and characteristics of a general biorefinery type. Some of these models refer to the type of feedstock while other focus on the technologies involved. A biorefinery may resemble these models or be the result of variations and combinations of them. It should be noted that although these paradigms are very useful and instructive, they show limitations in describing and classifying complex systems with high level of integration. In order to define and describe a specific complex case, the blog recommends use the classification proposed by IEA Bioenerg...
Read more

Hidrotratamiento (HVO) – Conceptos, materias primas y especificaciones

By -
Image
English version Sección: BIOCOMBUSTIBLES AVANZADOS Serie: HVO - Hidrotratamiento (HVO) – Conceptos, materias primas y especificaciones - Hidrotratamiento(HVO) – Ventajas sobre el biodiesel convencional y propiedades - Biorrefinerías de Aceites Vegetales Hidrotatados (HVO) – El auge del diésel renovable - Entradas: HVO                El acrónimo HVO significa en inglés “ Hydrotreated Vegetable Oils ” (“Aceites Vegetales Hidrotratados”) o ” Hydrogenated Vegetable Oils ” (“Aceites Vegetales Hidrogenados”). Clave del proceso: Tratamiento con hidrógeno. En el proceso de producción de HVO, el hidrógeno se usa para eliminar el oxígeno de los triglicéridos produciendo una mezcla de parafinas lineales, CO 2 y agua. Posteriormente, el producto de la primera etapa se isomeriza, siempre en presencia de hidrógeno, para ramificar las cadenas lineales con el propósito de mejorar las propieda...
Read more

Biofuels from algae

By -
Image
In my opinion, the production of biofuels and biobased chemicals from algae is one of the most fascinating topics in the sector of the biorefineries and it will be one of the niches of opportunity with highest potential in the medium and the long terms. This post pretend to be a very basic approach to the topic Algae-to-Biofuels through three general key points. Algae 1,2,3,4,5 Algae include a wide variety of photosynthetic organisms capable of transforming light, water and specific nutrients into products that can be used with commercial and industrial purposes. We can say that algae are sunlight-driven factories with potential to convert CO 2 into biofuels, high-value biochemical, food and feed. There are four algae cultivation technologies currently in use for commercial algae cultivation and proposed for algal biofuel production: extensive or open ponds, intensive or raceway ponds, closed photobioreactors in many designs and closed fermenter systems. Algal biof...
Read more

Biobased acrylic acid

By -
Image
Versión en Español Type of post: Fact sheet. Series: Biobased chemicals – Organic acids. Publication date: 05/05/2021. Last update: 05/05/2021. Description - Organic acid with 3 carbon atoms. - It is a clear, colourless, corrosive liquid with a characteristic acrid or tart smell. - Other names: prop-2-enoic acid. Applications - Formation of homopolymers or copolymers which are used in the manufacture of various adhesives, coatings, diapers, detergents, paints, plastics and textiles. The main use of crude acrylic acid is the generation of acrylate esters, followed by the production of polyacrylic acid, used mostly in superabsorbent polymers. - Chemical intermediate in multiple industrial processes. Conventional petrochemical route - Cracking of fossil naphtha to produce propylene / Oxidation of propylene. Main biobased routes - [3-HPA via] Fermentation of sugars to produce 3-hydroxypropionic acid (3-HPA) / Dehydration of 3-HPA. - [Biobased naphtha via] Cracking of biobased naphth...
Read more