ANL researchers develop novel xerogel-based process to recover bioproducts



Type of post: NEWS.

Researchers from the ANL (Argonne National Laboratory, a multidisciplinary science and engineering research center located at Lemont, Illinois) have developed an innovative separation process based on a type of adsorbent solids, known as xerogels. A recent post of the BIOPROSE Blog (“ANL Researchers Pioneer Innovative Approach to Recover Bioproducts”, Meltem Urgun-Demirtas, 25/7/2019) introduces this new approach which could become an alternative for current bioproduct separation processes (centrifugation, extraction, distillation…). Below, I summarize some of the highlights of the post.

Figure 1. Nanostructured adsorbents (Photo: Phil Laible, ANL)

Xerogels definition: Solid-formed gels, which are being prepared through drying slowly at the room temperature with an unconstrained shrinkage (Czarnobaj, 2008).
In ANL’s approach, the xerogel is formed through polymerization of silicon-based materials around a nanostructured template. It looks and feels like a dense sponge. It can be folded and compressed but bounces back, retaining its shape and structure.

ANL’s xerogel adsorbent, directly incorporated into the fermentation process:
- improves the yield as bioproduct concentrations never accumulate to appreciable levels;
- continuously removes the bioproduct, reducing the volume of bioreactor that is needed and allowing for the fermentation step to run continuously (adsorbing up to eight times their mass);
- recovers bioproduct in high purity (nearly 100% selectivity);
- eliminates the need for additional raw materials (detergents, solvents, acids, bases) required for de-emulsification in traditional approaches.

Xerogels can be synthesized using different mixtures of starting materials and tailor their properties to allow recovery of many types of desired bioproducts. They can be reused for tens of cycles in bioreactors. A simple mechanical compression of the adsorbents leads to the release of high-purity bioproducts.

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