Profile: Nettenergy - The autarkic mobile pyrolysis plant





Type of post: COMPANY PROFILE.

The company

Nettenergy BV is a Dutch company devoted to develop technology and manufacture mobile installations to convert biomass into energy and valuable products. It started in 2006 and, from the beginning, the flash pyrolysis process formed the basis for its technology. The firm is focused on local markets in which the raw materials (wood, grass, crop residues) for the pyrolysis process are already present. Nettenergy enables owners of these resources (municipalities, forest managers, farmers…) to generate electricity, heat and biobased products.

Figure 1. The autarkic mobile pyrolysis plant of Nettenergy (courtesy of Nettenergy)

Nettenergy BV is specialized in:
- Developing innovative and scalable pyrolysis technology.
- Manufacturing of installations based on its proprietary technologies.
- Licensing its technology to third parties.
It uses an international network of business partners to serve local markets.

The technology

The pyrolysis technology of Nettenergy comes from its own research and development activities; there is no collaboration with universities or other companies in this domain. Nevertheless, there is active collaboration with third parties and universities to develop applications of the pyrolysis products.

Its last version of the technology, marketed under the name PyroFlash, includes a new reactor design and an innovative separation process. It is characterised by:
- A robust reactor. Its design combines high yield with high capacity and it can handle a wide variety of biomass qualities. In addition, it can be started quickly.
- Generation of several products simultaneously. It can produce several fractions directly from the biomass in its separation section: biochar, bio-oil, wood acid and wood gas.
- Compact design. One of the design criteria for this technology was that it should require little ground space and be light.

The concept

The concept introduced by Nettenergy is the autarkic mobile pyrolysis plant. This mobile plant can locally convert biomass into products based on the PyroFlash technology. The fast start-up and easy operation allows the use at multiple locations in a short period of time.

Nettenergy offers mobile units that can be taken to the source of the biomass in two processing capacity options: 2 tons/day and 10 tons/day. The unit needs to be placed outside the container for operation. The wood gas can be used to feed the gas generator. In this way, the mobile unit can be made self-supporting in its energy usage. No diesel or connection to the electrical grid is required.

The products

Biochar
Roughly 10% of the biomass is converted to this product. It can directly be used as an end product or also be further processed into powder or pellets.

Pyrolysis Oil
Nettenergy introduces these bio-oils in the market under the name Nettoil. Two qualities can be distinguished: dry oil (w% water = 3; HHV = 24 MJ/kg; solid at room temperature) and wet oil (w% water = 20; HHV = 17 MJ/kg; liquid at room temperature).

Wood vinegar
Wood vinegar or pyroligneous acid is a water fraction of a red brown colour. It is rich in carbonic acids and also contains some residual tar.

Woodgas
It is directly available as product. It is not used for heating media in the process. Using a gas generator it can be transferred into electricity. There is enough wood gas to support the installation electricity demand. It is rich in hydrogen (10%) and burns with a colorless flame.

Figure 2. Some of the products of the Nettenergy technology: A – Biochar; B – Pyrolysis Oil; C – Wood Vinegar (courtesy of Nettenergy)

Acknowledgements: I would like to express my appreciation to Rob Vasbinder (Director of Nettenergy) for his kind collaboration.

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