DuPont completes the expansion of the facility that produces its Sorona biopolymer in North Carolina



Type of post: NEWS IN BRIEF.

DuPont Industrial Biosciences produces its partly biobased Sorona® polymer at a manufacturing facility in Kinston (North Carolina, USA). This material is made from 37% renewable plant-based ingredients. Under this trade name, we can find the polytrimethylene terephthalate (PTT): a co-polymer of 1,3-propanediol (obtained by fermentation in the case of Sorona) and terephthalic acid (petroleum-derived in the case of Sorona). According to DuPont, as compared to a polymer like nylon 6, Sorona production needs 30% less energy and releases 63% fewer greenhouse gas emissions. Fibers made with Sorona are claimed to be both soft and extremely stain resistant, while exhibiting high strength and stiffness.

Figure 1. Sorona® polymer value chain (extracted from DuPont website)

DuPont Industrial Biosciences has recently completed the expansion of the production plant, increasing the capacity to produce Sorona by 25% (see press release, 6/9/2018). The investment is reflective of the growing demand for this biopolymer throughout the carpet and apparel markets and an emerging global focus on building the circular economy. The company employs more than 90 workers in Kinston and, with the startup of the new line, four additional employees also are being recruited.

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