Butamax will produce biobutanol in a newly acquired facility in Kansas



Butamax Advanced Biofuels LLC, the joint venture between BP and DuPont, announced on 3rd April the acquisition of Nesika Energy LLC and its ethanol facility (see press release and further details). The company intends to add isobutanol capacity to this plant located in Scandia (Kansas, USA) and it will start immediately the detailed engineering. The facility will continue producing ethanol before and after adding this capacity. DuPont, BP and Butamax have worked collaboratively with the state of Kansas, partnering with the state on economic incentives and job creation is key to the success of the project.

Figure 1. Butamax's newly acquired plant in Scandia (extracted from the press release)

Biobutanol is commonly used to refer to the butanol produced from biomass. It was traditionally obtained by the ABE process (as n-butanol) and, at present, several players involved in the biobutanol production are developing modifications of the original ABE process. Other companies have created their own proprietary yeasts to convert fermentable sugars into isobutanol through synthetic biology. This is the case of Butamax whose technology is based on engineered Pseudomonas. Isobutanol can be blended with gasoline in higher concentrations than ethanol without compromising compatibility or performance. In the chemicals industry, it is used both directly and as an important building-block for a wider range of products.
NOTE: If you want to learn more about biobutanol, you can read this post.

Butamax was formed to develop and commercialize bio-isobutanol as a next generation renewable biofuel and chemical. The company benefits from the combination of the proven industrial biotechnology experience of DuPont and the global fuels market knowledge of BP. The way towards commercialization started with a demonstration plant which is operational since 2010 in Hull (UK). The next step was the retrofit of the Highwater Ethanol plant in Lamberton (MN, USA) to isobutanol production. In August 2014, Butamax announced that the construction of Phase 1 of the retrofit was completed. Phase 1 included the implementation of a proprietary Butamax technology to remove corn oil and prepare corn mash for fermentation. However, the facility is still running in full ethanol production mode and there is no information available on the finalization of the retrofit works.

Therefore, this announcement is very important for the demonstration of the Butamax technology at commercial scale. When the newly acquired facility in Kansas has bio-isobutanol production capability, it will be used as a demonstrator for potential licensees to see the technology in operation and serve as a proving ground for future developments.

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